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Automated Active Alignment Lens Module

Automated Active Alignment: The Key to High-Quality Optical Systems

Automated active alignment is a critical process in manufacturing precision lens modules. By precisely controlling the position and angle of each lens within the module, this technology ensures optimal image quality across the entire field of view.

Key Benefits

  • Enhanced Image Quality: Minimizes aberrations and inconsistencies for superior image clarity.
  • Yield Improvement: Reduces defects and waste, leading to higher production efficiency.
  • Automation: Streamlines the manufacturing process, increasing productivity and consistency.
  • Versatility: Suitable for a wide range of optical systems, from cameras for consumer use to ones for medical devices.

How it Works

  • Precise Control: Utilizes advanced algorithms and sensors to accurately adjust lens positions.
  • Real-time Monitoring: Continuously monitors and adjusts lens alignment for optimal performance.
  • Integration: Seamlessly integrates with existing manufacturing processes for best efficiency.

Calibration and Optimization: The Foundation of Exceptional Imaging

At the heart of our camera system lies advanced software and firmware that handles the intricate task of aligning the sensor and lens. During the auto-alignment process, the firmware conducts precise calculations and makes fine adjustments to the optical center, thus ensures optimal image quality.

 

Post-Processing and Optimization

The firmware also plays a critical role in post-processing images. By applying distortion correction and optimizing the field of view (FOV), we significantly enhance image quality and minimize distortion. These improvements are made possible by the firmware's precise control of the optical center.

Calibration Data Management

Once the auto-alignment process is complete, our firmware manages and applies the calibration data. This ensures that the alignment adjustments are consistently applied to every captured image, resulting in reliable and consistent image quality.

Ability's Expertise in Fisheye Lens Calibration

Ability has extensive experience in calibrating ultra-wide-angle fisheye lenses. As illustrated in the image above, our multi-point calibration process guarantees exceptional accuracy and control over image distortion, which leads to unparalleled alignment accuracy with a distortion of less than 5 pixels from the center of the image sensor. 

Widest Margin Plane: The Key to Optimal Lens Module Alignment

The active alignment process plays a crucial role in maximizing throughput and ensuring consistent image quality across the entire field of view. By having the widest possible margin plane, as illustrated in the image on the right, we can minimize tolerances caused by glue dispensing variations, leading to higher yield. 

Key Benefits

  • Optimized Image Quality: Ensures consistent image performance across the entire field of view.
  • Maximized Throughput: Reduces rework and rejects, increasing production efficiency.
  • Improved Yield: Minimizes tolerances caused by dispensing variations, leading to higher yields.
  • Precision Alignment: Achieves precise alignment of lens elements for optimal optical performance.

How it Works

  • Active Alignment: Utilizes advanced algorithms and sensors to precisely adjust lens sensor positions.
  • Tolerance Reduction: Minimizes tolerances caused by glue dispensing variations, thus ensures consistent alignment.

Experience the benefits of widest margin plane alignment and improve your optical system performance.

 

Multi-Sensor Sensing and Fusion

Transforming Imaging with Multi-Sensor Fusion

Our innovative multi-lens camera solutions offer unparalleled imaging capabilities, providing stunning 180/360-degree panoramic views, advanced sensor fusion applications, and precise depth-sensing stereo images.

Key Features

  • 180/360-Degree Panoramas: Capture immersive and breathtaking panoramic views with ease.
  • Sensor Fusion: Combine captured image data from multiple sensors for enhanced image quality, depth perception, and more.
  • Depth-Sensing Stereo Image: Create accurate 3D models and enable innovative applications like augmented reality and virtual reality.
  • Versatility: Our solutions are well designed and flexible too to fit into a wide range of applications, from photography and videography to industrial inspection and scientific research.

Applications

  • Photography and Videography: Capture stunning panoramic images and videos for creative expression.
  • Virtual and Augmented Reality: Create immersive experiences with accurate depth perception and reconstructed 3D models.
  • Industrial Inspection: Perform detailed inspections and measurements with high-precision imaging.
  • Scientific Research: Collect and capture live data for various scientific fields, such as environmental monitoring and robotics.

Experience the future of imaging with our cutting-edge multi-sensor camera solutions.

Dynamic Real-Time Image Stitching: The Future of Imaging

Ability's innovative dynamic stitching technology is a game-changer in the world of imaging. By dividing the stitching area into multiple smaller areas, our algorithm can stitch images directly on the camera device, eliminating the need for time-consuming post-processing on a PC or app.

 

 

Key Benefits

  • Instant Stitching: Enjoy stitched images immediately after capturing.
  • Seamless Integration: Stitching is performed directly on the camera, simplifying the workflow.
  • Enhanced Image Quality: Our advanced stitching algorithm ensures high-quality, seamless panoramas.
  • Versatility: Compatible with a wide range of camera models and applications.

How it Works

  • Image Segmentation: The stitching area is divided into multiple overlapping segments.
  • Real-Time Stitching: Our algorithm processes each segment individually, stitching them together in real time.
  • Optimization: Advanced optimization techniques ensure seamless transitions and high-quality results.

Applications

  • Photography: Capture stunning panoramic landscapes, cityscapes, and group photos.
  • Videography: Create immersive 360-degree videos for virtual reality and social media.
  • Surveillance: Monitor large areas with a single panoramic view.
  • Industrial Inspection: Inspect large structures and equipment with ease.

 

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